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Select the Proper Separation Product for Your Application (Centrifugal, TFF)
  Select the Proper Separation Product for Your Application (Centrifugal, TFF)

In general, centrifugal concentrators are appropriate for small volumes (up to 60 mL). Larger volumes require the use of a tangential flow device. If process volumes increase, tangential flow systems have the advantage of scaling up in a linear manner.



Define the Purpose of Your Process
The biomolecule of interest in your sample is called a product. Separation can occur by choosing a membrane that retains the product while passing any low molecular weight contaminants. Alternatively, a membrane can be chosen that passes the product while retaining higher molecular weight components in the sample. It is also possible to combine both separations in a two-stage process that will fractionate out the product from both higher and lower molecular weight components. In the first stage, a membrane is chosen that passes the product and retains the higher molecular weight components. The filtrate from the first stage then becomes the sample for the second stage. For the second stage, the membrane is chosen to concentrate the product and remove lower molecular weight substances. You will need to define your separation goals – concentration, diafiltration, or fractionation. You must also consider the process volumes that you have to work with and any scale up requirements. It is important to know the concentration factor or the level of salt reduction required in order to choose the most appropriate membrane and system for the process.

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Choose the Membrane
Pall Life Sciences offers membrane types to meet the challenges of molecular separations with superior performance and stability. Our separation products feature these versatile membranes:
Membrane Key Characteristics Available Platforms
Ultrafiltration
Omega™ Membrane
(modified PES)
  • Low non-specific protein binding
  • Low DNA binding
  • Yields extremely high recoveries
  • Superior chemical and physical properties
  • Centrifugal
  • TFF
Alpha™ Membrane
(modified PES)
  • Antifoam resistant
  • High flow rates and extracellular passage
  • TFF
Microfiltration
Bio-Inert® Membrane
(modified Nylon 6,6)
  • Low protein binding
  • Centrifugal
GH Polypro (GHP) Membrane
(hydrophilic polypropylene)
  • Low protein binding
  • Low extractables
  • Centrifugal
Supor® Membrane
(hydrophilic polyethersulfone)
  • Low protein binding
  • HIgh flow rates and throughputs
  • TFF

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Choose the Molecular Weight Cutoff (MWCO)
In general, a MWCO should be selected that is three to six times smaller than the molecular weight of the protein to be retained. Other factors can also impact the selection of the appropriate MWCO. For example, if flow rate (or processing time) is a major consideration, selection of a membrane with a MWCO toward the lower end of this range (3x) will yield higher flow rates. If recovery is the primary concern, selection of a tighter membrane (6x) will yield maximum recovery (with a slower flow rate). For fractionation, select a membrane MWCO that is lower than the MW of the molecule to be retainedbut higher than the MW of the molecule you are trying to pass.

The "Typical Solute Retention" table below lists typical solute retention properties of Pall Life Sciences ultrafiltration membranes as a function of MWCO. These values should be used as a general guide, as solute retention and selectivity can vary depending on many factors, such as transmembrane pressure, molecular shape or structure, solute concentration, presence of other solutes, and ionic conditions.

Typical Solute Retention*

The above general rules apply only to globular molecules such as proteins. Nucleic acid molecules in solution behave differently due to their unique biochemical properties. Use the tables below as guides to selecting the appropriate MWCO for DNA/RNA protein, and virus applications.

MWCO Selection for Nucleic Acid Applications

MWCO Base Pairs
Double Strands (DS)
Bases
Single Strands (SS)
1K 5 - 16 (Base Pairs) Bp 9 - 32 (Base Strands) Bs
3K 16 - 32 Bp 32 - 65 Bs
5K 25 - 50 Bp 50 - 95 Bs
10K 50 - 145 Bp 95 - 285 Bs
30K 145 - 285 Bp 285 - 570 Bs
50K 240 - 475 Bp 475 - 950 Bs
100K 475 - 1,450 Bp 950 - 2,900 Bs
300K 1,450 - 2,900 Bp 2,900 - 5,700 Bs
500K 2,900 - 4,800 Bp 5,700 - 9,500 Bs
1000K 4,800 - 9,500 Bp > 9,500 Bs

MWCO Selection for Protein Applications

MWCO Membrane Nominal Pore Size* Biomolecule Size Biomolecule Molecular Weight
1K 3K - 10K
3K 10K - 20K
5K 15K - 30K
10K 30K - 90K
30K 90K - 180K
50K 5 nm 15 - 30 nm 150K - 300K
100K 10 nm 30 - 90 nm 300K - 900K
300K 35 nm 90 - 200 nm 900K - 1,800K
500K 55 nm 160 - 300 nm 1,500K - 3,000K
1000K 100 nm 300 - 600 nm > 3,000K

MWCO Selection for Virus Applications

MWCO Membrane Nominal Pore Size* Virus or Particle Diameter
50K 5 nm 15 - 30 nm
100K 10 nm 30 - 90 nm
300K 35 nm 90 - 200 nm
500K 55 nm 160 - 300 nm
1000K 100 nm 300 - 600 nm

A 100K device should be used to concentrate PCR** products (regardless of size) if primer removal is required or if adapters are to be recovered from restriction digests.

*Nominal pore size as measured by electron microscopy (50K is an estimate).
**PCR technique is a proprietary technology of Roche.


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Evaluate the Starting Sample Volume
Starting Volumes from < 100 µL to < 150 mL
Device Sample Volume
AcroPrep™ 384 filter plate  < 100 µL
AcroPrep 96 filter plate < 350 µL
Nanosep® centrifugal device < 0.5 mL
Microsep™ centrifugal device 0.5 - 3.5 mL
Macrosep® centrifugal device 3 - 15 mL
Jumbosep™ centrifugal device 15 - 60 mL

Starting Volumes from 25 mL to 25 Liters

TFF Capsule or Cassette* Membrane Area/Capsule or Cassette Typical Filtrate Flow Rate** at 50 LMH and
20 °C
Recommended Retentate Flow Rate/ Capsule or Cassette for Screen Channel Starting Sample Volume Range      Minimum Concentrated Volume***
LAB SCALE /
SCALE UP
Minimate™ 50 cm2 (0.05 ft.2) 4 mL/min 30 - 40 mL/min 25 - 1000 mL < 10 mL
LV Centramate™ 0.01 m2 (0.1 ft.2) 8 mL/min 60 - 80 mL/min 40 - 2000 mL 10 mL
LV Centramate 0.02 m2 (0.2 ft.2) 15 mL/min 120 - 160 mL/min 60 - 4000 mL 15 mL
PROCESS DEVELOPMENT/ SMALL-SCALE PRODUCTION
Ultrasette™ 0.084 m2 (0.9 ft.2) 4 L/hr 1200 - 1500 mL/min 0.2 - 5 L 100 mL
Centramate 0.093 m2 (1.0 ft.2) 4.6 L/hr 600 - 800 mL/min 0.2 - 25 L 100 mL

* Data is per unit or cassette. Centramate holder can hold five cassettes. Other column data can be calculated by multiplying table values by the number of cassettes installed in the holder.
** Typical filtrate flow rate is based on an average filtrate flow rate of 50 LMH and a process time of about four hours. Actual value may be higher or lower depending on the MWCO of membrane, sample composition and viscosity, operating conditions, i.e., transmembrane pressure, cross flow rate, temperature, etc.
*** Minimum concentrated volume depends on system hold-up volume, reservoir design and pump type and speed. Smaller volumes can be achieved by minimizing tubing lengths and use of properly sized components, tubing, fittings, etc.

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For TFF, Choose the Flow Channel Configuration
The sample concentration and solution characteristics (viscosity, particulates, etc.) determine the type of channel configuration required for the application. TFF devices and cassettes are available with two types of flow channel separators to provide maximum control of flow rates and membrane fouling. While all of these configurations have a woven support in the filtrate channel, they differ in the type of spacers and supports found in the retentate channel, as illustrated (see below). Not all configurations are available in the various TFF system formats.

Tangential Flow Channel Configurations

Screen Channel

Screen channel available in:
· Minimate™ devices
· Ultrasette™ devices
· LV Centramate™ cassettes
· Centramate cassettes
In the screen channel configuration, a woven separator creates gentle turbulence in the retentate flow, minimizing membrane fouling. Screen channel configuration is used with a clean filtered 0.2 µm solution (free of particles or aggregates that can get trapped in the screen).

Suspended Screen

Suspended screen available in:
· Ultrasette devices
· LV Centramate cassettes
· Centramate cassettes
The suspended screen channel configuration has a more open structure in the retentate channel that provides better performance when highly viscous or particle-laden solutions are being processed.


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